1. In-House Mold Development (模具自主开发)
Independent 3D CAD structural design and CNC steel die machining ensure original product silhouettes, accurate internal water channels, and rapid ODM prototyping.
2. Gravity & Low-Pressure Brass Casting (重力/低压铸造)
Faucet bodies are cast from thickened low-lead solid brass in a single piece, eliminating internal sand holes, gas porosity, and structural water seepage risks at the source.
3. Multi-Axis CNC Precision Machining (精密机加工)
Automated CNC lathes machine valve cartridge seats, O-ring grooves, and G1/2", G3/8", and 1/2"-14 NPT threads to Tier-1 brand dimensional tolerances.
4. Multi-Stage Fine Polishing (精细抛光)
Multiple progressive buffing and ultrasonic degreasing stages create a flawless, mirror-smooth metallic substrate prior to electroplating.
5. In-House 6-Layer Electroplating (自主电镀车间)
Our autonomous 6-layer electroplating workshop passes rigorous 24-hour Acidic Salt Spray (ASS) testing, ensuring zero rust or peeling in humid coastal climates and Southern "Huinantian" condensation.
6. ~30-Day Custom Delivery & Supply Chain
Backed by Nan'an Luncang's complete upstream plumbing cluster and strong raw material inventory, we compress custom OEM order delivery to ~30 days.
Ready to Launch Your Sanitary Ware or VC Filtered Shower Line?
Contact Quanzhou Keshiman's Luncang engineering desk for FOB pricing, custom laser branding, thread adapters (BSP/NPT), and sample kits.
| Production Stage | Primary Machinery & Equipment | Dimensional Tolerance | Verification Standard | Capacity / Yield |
|---|---|---|---|---|
| 1. Mold Tooling | High-Speed CNC Milling & EDM Stations | ±0.02 mm | 3D CMM Coordinate Inspection | 15-20 custom molds/month |
| 2. Solid Brass Casting | Gravity Casting Machines & Core Shooters | Zero internal sandholes | Optical Emission Spectrometry (CW617N) | 60,000 castings/month |
| 3. CNC Precision Machining | Multi-Axis CNC Lathes & Thread Millers | ±0.01 mm | Thread Go/No-Go Gauge Testing | 80,000 pcs/month |
| 4. Mirror Polishing | Automated Robotic Arms & Master Hand Buffers | Surface Ra < 0.05 μm | Visual Refraction & Profilometer | 75,000 pcs/month |
| 5. 6-Layer Electroplating | Continuous Multi-Tank Plating Line (Cu/Ni/Cr/PVD) | Layer thickness 12-15 μm | 24-Hour Acidic Salt Spray (Level 10) | 85,000 pcs/month |